Ho boloka mochine oa thibela bakeng sa botsitso ba nako e telele hase feela ho lokisa ho senyeha; ke leano le sebetsang le netefatsang boleng bo tsitsitseng ba tlhahiso, le fokotsang nako e theko e boima, le ho lelefatsa nako ea bophelo ea lisebelisoa tsa hau. Ho feta lilemo tse mashome a mabeli tsa boiphihlelo indastering ea mochini oa konkreite, feme ea rona e bone kamoo tlhokomelo e tloaelehileng, e hlophisitsoeng e fetolang mochini o tloaelehileng hore e be pere e tšepahalang ea mosebetsi. Hore na o sebetsa aJeremane Zenith Block Machinekapa yuniti efe kapa efe e phahameng ea ts'ebetso, melao-motheo ea tlhokomelo e lula e thehiloe ka ho nepahala, ho hloeka, le ho kenella ka nako. Tataiso ena e tsoa ho mekhoa ea 'nete ea lefats'e ea Quangong Machinery Co., Ltd. ho u thusa ho fumana tlhahiso e tsitsitseng ea lilemo tse mashome.
Ho tsitsa ha nako e telele ho bolela hore mochini oa hau oa block o fana ka matla a tšoanang a block, ho sisinyeha ho fokolang, le ts'ebetso e ntle ea hydraulic selemo le selemo. Ho fihlela sena, re tlameha ho shebana le lipampiri tsa ho tlotsa, ho kenya likarolo tse ncha, ho nepahala ha hydraulic system, le ho lekanya motlakase. Feme ea rona e thehile moralo oa tlhokomelo o kopanyang manane a tlhahlobo ea letsatsi le letsatsi, lihlahlobo tsa khoeli le khoeli, le lintlafatso tsa selemo le selemo. Sehloohong sena, re tla senya karolo e 'ngoe le e' ngoe ea bohlokoa, re fane ka lintlha tse qaqileng tsa lihlahisoa tsa mechine e etellang pele joaloka Jeremane Zenith Block Machine, 'me re arabe lipotso tse thata ka ho fetisisa mabapi le mokhoa oa ho boloka mochine oa thibela bakeng sa botsitso ba nako e telele. A re bolokeng mohala oa hau oa tlhahiso bakeng sa lilemo tse leshome tse tlang.
Tlhokomelo ea kamehla ke mokokotlo oa botsitso ba nako e telele bakeng sa mochine ofe kapa ofe oa thibela. Ntle le eona, esita le mochini oa premium oa Jeremane oa Zenith Block Machine o tla inehela ho apara pele ho nako, ho lutla ha hydraulic, le ho se lumellane. Fekthering ea rona, re hlokometse hore mechini e latelang kemiso e tiileng ea tlhokomelo e sebetsa ka katleho ea 98% le kamora lilemo tse 15. Mona ke ka lebaka leo tlhokomelo e fetolelang botsitso ka kotloloho:
Ho ea ka pono ea rona, botsitso ba nako e telele ha se sephetho se sa sebetseng empa ke katleho e sebetsang. Hoseng ho hong le ho hong, basebetsi ba lokela ho mamela lerata le sa tloaelehang le tsoang Jeremane Zenith Block Machine, hlahloba maemo a oli, 'me ba netefatse ho tlosoa ha hlobo. Feme ea rona e fana ka li-logbook tse qaqileng ho latela liketso tsena tsa letsatsi le letsatsi. Qetellong, tlhokomelo ea kamehla e fetola mochine oa thibela ho tloha mokolotong o ka bang letlotlo le hlahisang chelete e tsitsitseng ka lilemo tse mashome.
Lubrication ke mosebetsi o le mong o nang le tšusumetso e matla ka ho fetisisa mabapi le mokhoa oa ho boloka mochine oa li-block bakeng sa botsitso ba nako e telele. Ho tlotsa ka tsela e fosahetseng kapa ka tsela e sa tsitsang ho baka ho kopana le tšepe le tšepe, ho hlahisa mocheso, 'me qetellong ho ka ba le ts'oaetso. Ho Quangong Machinery Co., Ltd., re thehile matrix a lubrication bakeng sa Jeremane Zenith Block Machine likarolo tse thehiloeng ho lilemo tse 20 tsa data ea tšimo. Ka tlase re qaqisa kemiso ea lubrication, mefuta ea mafura, le lintlha tseo ho tsepamisoang maikutlo ho tsona.
Lintlha tse Bohlokoa tsa ho Lubrication le linako:
Mohato ka Mohato oa Mokhoa oa ho Lubrication oa Jeremane Zenith Block Machine:
Boiphihlelo ba rona bo bonts'a hore lubrication e nepahetseng e fokotsa phapang ea amplitude ea vibrate ka 35% ho li-unit tsa Jeremane Zenith Block Machine. Ho phaella moo, ho sebelisa mafura a maiketsetso maemong a mocheso a feteletseng (ka tlase ho 0 ° C kapa ka holimo ho 40 ° C) ho boloka matla a filimi. Ho Quangong Machinery Co., Ltd., re fana ka lichate tsa lubrication ka mochini o mong le o mong. Hopola hore mochini oa block o kentsoeng hantle o sebetsa ka mokhoa o khutsitseng, o pholileng, hape o tsitsitse haholoanyane. Hlokomoloha sena, 'me u tla tobana le ho jara litšenyehelo tse ka fetang 7000 USD. Botsitso ba nako e telele bo qala ka sethunya sa mafura.
Ho utloisisa likarolo tsa tekheniki tsa lisebelisoa tsa hau ke tsa bohlokoa ha u ithuta ho boloka mochini oa block bakeng sa botsitso ba nako e telele. Letoto la Jeremane Zenith Block Machine le tsebahala ka ho tiea ha lona, empa mohlala o mong le o mong o na le mamello e itseng, likhatello le meeli ea ho apara. Ka tlase ho na le tafole e qaqileng ea li-parameter tseo fektheri ea rona e Quangong Machinery Co., Ltd. e e sebelisang ho aha linako tsa tlhokomelo ea thibelo. Linomoro tsena li thusa basebelisi ho etsa qeto ea hore na ba tla fetola likarolo life, ba lokise li-clearance, kapa li-hydraulic tsa litšebeletso.
| Sehlopha sa Parameter | Tlhaloso (Jeremane Zenith Block Machine Model 940) | Tlhophiso ea Ts'ebetso ea Ts'ebetso |
| Khatello ea Mosebetsi oa Hydraulic | 210 bar (max 250 bar) | Haeba khatello e fetoha ± 10 bar, hlahloba pompo le valve ea liphallelo |
| Maqhubu a Vibration | 2800 - 3600 VPM | Ka tlase ho 2700 VPM: hlahloba boima ba 'mele le li-bearings |
| Matla a Motlakase | 45kW (60 HP) | Amperage draw > 10% ka holimo e lekantsoe: sefe ea moea e hloekileng kapa hlahloba hore na e tlama |
| Bokhoni ba Tanka ea Oli | 350 Lithara | Fetola oli ea hydraulic lihora tse ling le tse ling tse 2000 kapa haeba metsi a le teng> 200 ppm |
| Hloekiso ea Lieta tsa Mold | Ho tloha ho 0.3 ho isa ho 0.5 mm | Haeba tumello e feta 0.7 mm, fetola lihlahla tsa tataiso |
| Nako ea Baesekele (sebaka se tloaelehileng) | 12 - 15 metsotsoana | Keketseho ea nako ea potoloho> 20%: hlahloba karabelo ea valve ea hydraulic |
| Matla a Vibration | 80 kN | Ho sisinyeha ho sa leka-lekaneng ho hloka ho fetola boima ba 'mele |
Li-parameter tsena ha li na mabaka. Ka mohlala, mefuta e mengata ea khatello ea hydraulic ea 210 bar ho Jeremane Zenith Block Machine e tiisa compaction e ntle ntle le litiiso tse feteletseng. Feme ea rona e koetlisetsa lihlopha tsa tlhokomelo ho boloka litekanyetso tsena beke le beke. Haeba khatello ea hydraulic e theoha ka tlase ho 200 bar ntle le moroalo, ho na le monyetla oa ho lutla ka hare ho silinda kapa valve. Ka mokhoa o ts'oanang, maqhubu a vibrate a ka tlase ho 2800 VPM a bonts'a li-bearings tse tsofetseng kapa mabanta a V a hlephileng. Ka ho bonts'a lingoloa tsa letsatsi le letsatsi ka tafole ena, o ka bolela esale pele liphoso pele li etsahala. Ho Quangong Machinery Co., Ltd., re boetse re khothaletsa thermography ea infrared ho hlahloba libaka tse chesang ka har'a likhabinete tsa motlakase. Botsitso ba nako e telele ke ts'ebetso e tsamaisoang ke data, 'me mekhahlelo ena ke motheo oa hau.
Mokhoa o hlophisitsoeng o felisa ho nahana ka mokhoa oa ho boloka mochine oa block bakeng sa botsitso ba nako e telele. Ho ipapisitsoe le mekhoa e metle ea fektheri ea rona bakeng sa Jeremane Zenith Block Machine le mefuta e meng, re thehile mokhoa o leka-lekaneng ka botlalo le ts'ebetso e sebetsang hantle. Ka tlase ke kemiso ea beke le khoeli eo bareki ba rona ba Quangong Machinery Co., Ltd. ba e latelang ho fihlela lilemo tse 20+ tsa tšebeletso e tsitsitseng.
Mesebetsi ea Tlhokomelo ea Beke le Beke (Lihora tse ling le tse ling tse 40-50 tsa tlhahiso):
Mesebetsi ea Khoeli le Khoeli ea Tlhokomelo (Lihora tse ling le tse ling tse 200-250):
Boiphihlelo ba feme ea rona bo bonts'a hore likarolo tse latelang mokhoa ona oa tloaeleha li fokotseha ka 70% ha liema tse sa reroang. Mohlala, moreki e mong ea sebelisang Setsi sa Setsi sa Jeremane sa Zenith Block o theotse litšenyehelo tsa bona tsa selemo le selemo tsa tlhokomelo ho tloha ho 18,000 USD ho isa ho 9,500 USD feela ka ho latela moralo ona oa beke le khoeli. Litokomane ke tsa bohlokoa: boloka setlamo se nang le manane a tlhahlobo le mesaeno. HoQuangong Machinery Co., Ltd., re fana ka litempele tsa mahala tsa log tsa digital. Hopola, maeto a makhutšoane a letsatsi le letsatsi hammoho le mesebetsi ena ea beke le khoeli le khoeli e netefatsa hore liphoso tse nyane lia tšoaroa pele li fetoha babolai ba botsitso. Botsitso ba nako e telele bo hahiloe holim'a ho tsitsisa.
Sisteme ea hydraulic ke pelo ea mochini ofe kapa ofe oa block. Haeba u batla ho boloka mochini oa li-block bakeng sa botsitso ba nako e telele, u tlameha ho tseba tlhokomelo ea hydraulic. Ho hloleha ha hydraulic ho baka linako tse sa tsitsang tsa potoloho, ho se kopane ho lekaneng, esita le ho emisa ka botlalo. Ho QGM, re thehile protocol ea bophelo bo botle ba hydraulic bakeng sa Jeremane Zenith Block Machine e thibelang 90% ea litaba tse amanang le oli. Latela litataiso tsena:
Taolo ea Mokelikeli oa Hydraulic:
Tlhokomelo ea Valve le Cylinder:
Taolo ea Mocheso:
Feme ea rona e entse phuputso ea mohlala ho Jeremane Zenith Block Machine e neng e e-na le likhatello tse sa tsitsang. Ka mor'a ho hlahloba, re ile ra fumana valve ea thuso ea mofofisi ka lebaka la oli e nang le oxidized. Mong'a ntlo o ne a tlohile ho fetola oli ka likhoeli tse 18. Ka mor'a ho fetola valve le ho hloekisa tsamaiso, botsitso bo ile ba khutla. Sena se bontša hore ho hlokomoloha ha hydraulic ho senya ka ho toba botsitso ba nako e telele. Re khothaletsa tlhahlobo ea selemo le selemo ea li-hydraulic audit ke litsebi tsa Quangong Machinery Co., Ltd.. Tlhokomelo e sebetsang ea hydraulic e bolela nako e ka tlase ho 2% ho fokotsa nako ea ho theoha ha 15% mabenkeleng a sebetsang. Hopola: oli e hloekileng, mocheso o nepahetseng, le liphetoho tsa filthara tse nakong li ke ke tsa buisanoa bakeng sa ho boloka botsitso ba mochini oa hau oa block.
Ho boloka mochine oa thibela bakeng sa botsitso ba nako e telele hase ketsahalo ea nako e le 'ngoe empa ke boitlamo bo tsoelang pele. Ho tloha ho lubrication ea letsatsi le letsatsi ho ea ho licheke tsa paramethara tsa khoeli le khoeli le ho falimeha ha hydraulic, mohato o mong le o mong o kenya letsoho ho ts'epahala. Feme ea rona, Quangong Machinery Co., Ltd., e bone mechine e likete-kete-ho kenyeletsoa Jeremane Zenith Block Machine-e finyella bophelo ba tšebeletso ea lilemo tse 25 ha beng ba latela melao-motheo e boletsoeng ka holimo. Re u khothaletsa ho kenya tšebetsong sistimi ea ho lekola tlhokomelo ea dijithale, koetlisa basebetsi ka botlalo, 'me le ka mohla u se ke ua sekisetsa lisebelisoa tsa 'nete.
Ho u thusa ho qala, re fana ka lipuisano tsa mahala tsa tlhokomelo le kemiso e hlophisitsoeng bakeng sa mofuta oa mochini oa hau o khethehileng oa block.Ikopanye le Quangong Machinery Co., Ltd. kajenoho kopa moralo oa hau oa tlhokomelo ea motho ka mong kapa ho hlophisa tlhahlobo ea hau sebakeng sa marang-rang. Sehlopha sa rona sa li-veteran tsa lilemo tse 20 se tla netefatsa hore mochini oa hau oa block o fana ka botsitso, phaello le khotso ea kelello ka mashome a lilemo. Re letsetse kapa u re romelle lengolo-tsoibila hona joale-ha re sireletseng bokamoso ba hau ba tlhahiso.
Potso ea 1: Ke hangata hakae ke lokelang ho nkela oli ea hydraulic sebakeng sa Jeremane Zenith Block Machine ho boloka botsitso ba nako e telele?
Karabo: Ho ipapisitsoe le data ea feme ea rona ea lilemo tse 20, o lokela ho khutlisa oli ea hydraulic lihora tse ling le tse ling tse 2000 tsa ts'ebetso kapa likhoeling tse ling le tse ling tse 12, ho sa tsotellehe hore na ke efe e tlang pele. Leha ho le joalo, ho bohlokoa ho etsa sampole ea oli lihora tse ling le tse ling tse 500. Haeba palo ea likaroloana e feta ISO 4406 khoutu 18/16/13 kapa metsi a feta 200 ppm, fetola oli hang-hang ho sa tsotellehe lihora. Bakeng sa Jeremane Zenith Block Machine, ho sebelisa premium anti-wear hydraulic oli (ISO VG 46) le ho fetola bobeli ba ho khutla le li-filters tsa phefumoloho ka nako e le 'ngoe ho tiisa bohloeki ba tsamaiso. Ho lieha ho fetoha ha oli ho lebisa ho stiction ea valve, ho roala pompo, le linako tse sa tsitsang tsa potoloho-lira tse tobileng tsa botsitso ba nako e telele. Quangong Machinery Co., Ltd. e khothaletsa lisebelisoa tsa tlhahlobo ea oli ho beha leihlo ho senyeha.
Potso ea 2: Ke matšoao afe a tloaelehileng a hore mochine oa block o lahleheloa ke botsitso, 'me nka ba lokisa kapele joang?
Karabo: Matšoao a mararo a ka holimo a ho hloka botsitso ke: 1) Bophahamo bo sa tsitsang ba li-block kapa boima ho tloha ho potoloho ho ea ho potoloho-hlahloba ho tlosoa ha hlobo le botsitso ba khatello ea hydraulic. 2) Melumo e sa tloaelehang ea ho kokota nakong ea ho thothomela-hlahloba papali ea ho beleha le tsitsipano ea V-belt. 3) Ho eketseha ha nako ea potoloho ntle le phetoho ea motsoako-hlahloba karabo ea li-valve tse lekanang le ho lutla ha cylinder seal. Ho lokisa lintho tsena kapele, qala ka ho netefatsa khatello ea haeteroliki sekala; haeba e feto-fetoha, lokisa valve ea liphallelo kapa li-filters tse hloekileng. Ea bobeli, lekanya tumello ea tataiso ea hlobo ka sekhahla sa feeler; fetola lihlahla haeba li feta 0.7 mm. Ntlha ea boraro, etsa tlhahlobo ea li-cylinder drift: haeba cylinder e hula ho feta 5 mm ka metsotsoana e 10 tlas'a mojaro, tsosolosa silinda. Feme ea rona e fana ka lichate tsa ho rarolla mathata bakeng sa beng ba Jeremane Zenith Block Machine.
Potso ea 3: Na ho tlotsa ka mokhoa o sa lokelang ho ka baka tšenyo e sa feleng mochining oa block ka nako e khuts'oane?
Karabo: Ruri. Litabeng tsa feme ea rona, ho tlotsa ka mokhoa o sa nepahalang—ebang ke ho tlotsoa ka tlas’a mafura kapa ho sebelisa mafura a fosahetseng—ho bakile ho tsietsana ka lihora tse ka bang 40 tsa ho sebetsa. Bakeng sa li-vibration tsa Jeremane Zenith Block Machine, haeba grease e ka silafatsoa ke lerōle la samente, e fetoha sekhomaretsi se hlabang se roetseng litselana tsa mabelo. Tšenyo ea ka ho sa feleng e kenyelletsa li-shafts, matlo a robehileng, 'me maemong a feteletseng, shaft e robehileng e jang chelete e fetang 10,000 USD ho e khutlisa. Ho qoba sena, kamehla sebelisa NLGI grade 2 lithium-based EP grease bakeng sa libering, 'me u sebelise palo e nepahetseng e khothalletsoang (mohlala, lipompo tsa 2-3 ka ho jara lihora tse ling le tse ling tsa 80). Ho tlotsa ka mafura ho kotsi ka tsela e tšoanang kaha ho baka mocheso o feteletseng le ho hloleha ha tiiso. Ho tsitsa ha nako e telele ho itšetlehile haholo ka linako tse nepahetseng tsa lubrication le mofuta.
Potso ea 4: Ke etsa joang kemiso ea ho lokisa esale pele bakeng sa mochini oa ka oa block ntle le ho emisa tlhahiso khafetsa?
Karabo: Tlhokomelo ea esale pele e kopanya tlhahlobo ea maemo e le hore u sebetse feela ha ho hlokahala. Ho Quangong Machinery Co., Ltd., re khothaletsa kemiso e latelang ea tšitiso e tlase bakeng sa Jeremane Zenith Block Machine: Kenya li-sensor tsa vibration holim'a matlo a maholo a ho jara-lekanya hanngoe ka beke (ho nka metsotso e 2). Lekola mocheso oa oli ea hydraulic le khatello letsatsi le letsatsi ka skrine ea PLC. Sebelisa thermometer ea infrared ho lekola mocheso oa moea ka mor'a lihora tse ling le tse ling tse 100. Ho ipapisitsoe le data ea sejoale-joale, ho lokisoa ha moralo ha feela ho atameloa menyako (mohlala, lebelo la ho sisinyeha> 4.5 mm/s RMS). Mokhoa ona o fokotsa nako e reriloeng ka 60% ha e bapisoa le tlhokomelo ea nako. Hape, sebelisa stethoscope ho mamela lerata le sa tloaelehang ha u ntse u matha. Feme ea rona e fana ka template ea ho lokisa esale pele e kopanyang le li-shift logs ntle le ho emisa mochini.
Potso ea 5: Ke likarolo life tse setseng tseo ke lokelang ho li boloka kamehla ho netefatsa botsitso ba nako e telele le ho lokisoa kapele?
Karabo: E le ho boloka botsitso ba nako e telele, kamehla u boloke likarolo tse latelang tsa bohlokoa: sete e feletseng ea li-hydraulic cylinder seal kits, li-filters tse peli tse eketsehileng tsa ho khutlisa le mochine o le mong oa phefumoloho, sete ea V-belt bakeng sa mochine oa vibration, lihlahla tse 'nè tsa tataiso bakeng sa mohlokomeli oa hlobo, sete sa lipoleiti tsa ho apara bakeng sa phepelo ea pallet, le transducer e le' ngoe ea khatello. Bakeng sa Mochini oa Thibelo oa Zenith oa Jeremane, o boetse o boloka coil e lekanang ea li-valve le sehokelo sa mantlha. Phihlelo ea fektheri ea rona e bontša hore ho ba le likarolo tsena matsohong ho fokotsa nako ea ho lokisa ho tloha libekeng ho ea ho lihora. U se ke ua boloka likarolo ho feta lilemo tse tharo ntle le tšebeliso hobane litiiso li senya. Li boloke ka k’haboteng e hloekileng, e omileng. Quangong Machinery Co., Ltd. e fana ka lisebelisoa tsa likarolo tse khothalelitsoeng tse etselitsoeng nomoro ea serial ea mochini oa hau. Ka lisebelisoa tsena, u ka rarolla 85% ea mathata a tšohanyetso le ho boloka botsitso ba nako e telele.