Boleng bo tsitsitseng ba li-block ke lejoe la sekhutlo la katleho indastering ea li-concrete block. Ebang e hlahisa li-blocks tse sekoti, li-pavers kapa majoe a curb, karolo e 'ngoe le e 'ngoe e tlameha ho finyella litekanyetso tse nepahetseng bakeng sa ho nepahala ha dimensional, matla a hatellang le ponahalo ea pono. TheJeremane Zenith Block Machine, e entsoeng ka theknoloji e nepahetseng ea Sejeremane 'me e entsoe ka tlas'a taolo e thata ea boleng, e fana ka mokhoa ona ka ho kopanya mekhoa e tsoetseng pele ea ho sisinyeha, theknoloji ea hydraulic overpressure, le automation e bohlale. Ho fapana le mechine e tloaelehileng ea li-block e itšetlehileng ka liphetoho tsa matsoho le ho kopanya ho feto-fetohang, Jeremane Zenith Block Machine e sebelisa li-control tse koetsoeng tse hlokomelang le ho lokisa parameter e 'ngoe le e' ngoe ka nako ea sebele. Ho Quangong Machinery Co., Ltd., re kopantse melao-motheo e netefalitsoeng ea moralo oa Zenith le bokhabane ba rona ba tlhahiso ho hlahisa mochini oa block o lulang o fihlela mefuta e fapaneng ea liperesente tse ka tlase ho 0.5 le mamello ea boholo ba +/- 0.3 mm.
Lekunutu la boleng bo sa tsitsang ba li-block bo itšetlehile ka mekhoa e mene e itšetlehileng ka eona: yuniti e phahameng ea maqhubu a sisinyehang e tiisang hore ho aroloa ha likaroloana tse tšoanang, mochine oa khatiso oa hydraulic o sebetsang ka matla a compaction a laoloang, koloi ea hlobo e tsamaisoang ke servo e bolokang ho lumellana ho phethahetseng, le tsamaiso e bohlale ea ho laola e lumellanang le mesebetsi eohle. Potoloho e 'ngoe le e' ngoe ea Mochini oa Setsi sa Jeremane oa Zenith e ts'oana le ea ho qetela, hobane phetoho e 'ngoe le e 'ngoe - bophahamo ba ho sisinyeha, khatello ea khatello, lebelo la stroke, le nako ea ho lula - e laoloa le ho rekota. Feme ea rona e ntlafalitse ho lekoa ha litsamaiso tsena ka lilemo tse mashome a mabeli, 'me re tlalehile sekhahla sa boleng ba pele ba pele ba 98.7% ts'ebetsong ea masimong. Sengoliloeng sena se shebisisa ka botebo likarolo tsa mochini, tsa haeteroliki, le tsa elektroniki tse netefatsang boleng bo sa fetoheng, 'me re arolelana lintlha tsa tekheniki le lintlha tsa tlhokomelo ho tsoa ho QGM ho u thusa ho fihlela boemo bo holimo ba ho tšoana ha sehlahisoa.
Ho lumellana ha Density ke ntho ea bohlokoahali ho boleng ba block, e susumetsang ka kotloloho matla a khatello, ho hanyetsa leqhoa le ho monya metsi. Sebaka se nang le liphapano tse fapaneng ho pholletsa le karolo ea eona e fapaneng se tla hlahisa khatello ea kelello ka hare nakong ea phekolo, e lebisang ho mapetsong le ho hlōleha pele ho nako. Mochini oa Thibelo oa Zenith oa Jeremane o fihlella ho ts'oana ha sekhahla se ikhethang ka sistimi ea eona ea patent e tsamaisoang ke servo-high-frequency vibration, e sebetsang ho 6,000 ho isa ho 7,200 rpm. Leqhubu lena le phahameng le etsa hore likaroloana tse kopaneng li kenelle ka har'a tlhophiso e teteaneng ka metsotsoana. Ho fapana le li-vibrator tse nang le maqhubu a tlase a hlahisang maqhubu a emeng le ho kopana ho sa tsitsang, mochini oa rona oa Jeremane Zenith Block Machine o sebelisa mochini o nang le li-eccentric tse peli tse hlahisang mokhoa oa ho sisinyeha oa mahlakore a mararo, ho netefatsa hore thepa e fihla sekhutlong se seng le se seng sa mokoti oa hlobo ka mokhoa o ts'oanang.
Likarolo tse ikhethileng tsa Mochini oa Jeremane oa Zenith Block o ntlafatsang ho ts'oana ha sekhahla:
E le ho lekanya ho lumellana ha sekhahla se fihletsoeng ke Jeremane Zenith Block Machine, feme ea rona e ile ea etsa tlhahlobo ea lisampole ea 100-block block e tloaelehileng ea 400x200x200mm. Phapang ea sekhahla ho pholletsa le li-blocks tsa 100 e ne e lekantsoe ho 1.96 g/cm3 +/- 0.008 g/cm3, e leng thata haholo ho feta tekanyo ea indasteri ea +/- 0.05 g/cm3. Ho tšoana hona ho fetolela ka ho toba matla a tsitsitseng a khatello: coefficient of variation (COV) bakeng sa matla e ne e le karolo ea 4.2 lekholong, ha e bapisoa le karolo ea 12.5 bakeng sa mochine o tloaelehileng oa thibela. Semela sa block UK se sebelisa Jeremane ea rona Zenith Block Machine e tlalehile hore sekhahla sa ho lahla lihlahisoa tsa bona se theohile ho tloha ho karolo ea 6.8 ho ea ho karolo ea 0.9 ka mor'a ho kenya, ho ba pholosa ho feta GBP 45,000 selemo le selemo ka litšenyehelo le ho tsosolosa litšenyehelo.
Ho feta moo, kabo ea bongata bo tšoanang e tiisa hore li-blocks li fola ka ho lekana. Nakong ea "autoclaving" kapa "mouoane", li-blocks tse nang le "density gradients" li na le ho fokotseha ho hoholo ho lebisang ho mapetsong. Bokhoni ba Jeremane ba Zenith Block Machine ba ho hlahisa boloko bo botala bo homogenous bo fokotsa kotsi ena, ho fella ka sehlahisoa sa ho qetela se nang le botšepehi bo phahameng ba sebopeho. Feme ea rona hoQuangong Machinery Co., Ltd.e fana ka ts'ebeletso ea ho lekanya boima bo lokisang maemo a mochini ho ipapisitse le mohloli oa hau o kopaneng le moralo oa motsoako. Mokhoa ona o etselitsoeng motho ka mong o netefatsa hore o fihlella ho ts'oana ka botlalo ho tloha qalong ea tlhahiso.
Ho nepahala ha dimensional ho ke ke ha buisanoa kahong ea sejoale-joale, moo li-blocks li tlamehang ho lumellana hantle le manonyeletso a seretse le ho kopana le likhoutu tse tiileng tsa moaho. Jeremane Zenith Block Machine e sebelisa hydraulic overpressure system e sebetsang ho fihlela ho 280 bar ea khatello ea matla hloohong ea hlobo, ho netefatsa hore konkreite e hatelloa ho ea bophahamong bo tsitsitseng le sebopeho. Ho fapana le mechine ea khatiso ea mechine e itšetlehileng ka meeli ea ho otla, tsamaiso ea hydraulic overpressure e lumella mochine hore o ikamahanye le mefuta e fapaneng ea mongobo oa motsoako le boima bo bongata, ho fetola matla a ho hatella ka ho toba ho finyella bophahamo bo nepahetseng ba sepheo. Taolo ena e ikamahanyang le maemo ke senotlolo sa ho fihlela mamello ea boholo ba +/- 0.3 mm, e fetang hole maemo a mamello a +/- 1.0 mm.
Likarolo tsa bohlokoa tsa hydraulic tsa Jeremane Zenith Block Machine tse netefatsang ho nepahala ha dimensional:
Feme ea rona e netefalitse ho nepahala ha sebopeho sa Jeremane Zenith Block Machine tekong ea nako e telele setsing se seholo sa tlhahiso ea paver. Ho ile ha hlahisoa li-paver tse fetang 500,000, 'me lisampole tse sa reroang li ile tsa lekanngoa lipotolohong tse ling le tse ling tse 500. Phapang ea bolelele ba karolelano e ne e le 0.25 mm, ka ho kheloha ho hoholo ho 0.4 mm. Mookameli oa polante o hlokometse hore litekanyo tse tsitsitseng li fokolitse haholo tšebeliso ea seretse le ho ntlafatsa lebelo la ho beha, e leng se lebisang ho theola litšenyehelo tsa ho kenya bareki ba bona. Ona ke monyetla oa tlholisano o tobileng o fetolelang khotsofalo e phahameng ea bareki le ho pheta khoebo.
Ho feta moo, hydraulic overpressure system e thusa ho phela nako e telele. Kaha matla a hatellang a laoloa ka nepo 'me a sebelisoa ka ho lekana, hlobo ha e na khatello ea maikutlo le ho sotha. Feme ea rona e khothaletsa tlhahlobo ea hlobo ka lipotolohong tse ling le tse ling tse 100,000, ha ho bapisoa le lipotoloho tse ling le tse ling tse 50,000 bakeng sa mechini ntle le taolo e feteletseng. Sena se fokotsa litšenyehelo tsa ho fetola hlobo 'me se netefatsa hore ho nepahala ha sebopeho sa Jeremane Zenith Block Machine ho lula ho phahame ho feta nako eohle ea bophelo ea mochine. Bakeng sa baetsi ba li-block, sena se bolela boleng bo tsitsitseng ba sehlahisoa le litšenyehelo tse tlase tsa ts'ebetso ka nako.
Quangong Machinery Co., Ltd. e fana ka mefuta e mengata e feletseng ea Jeremane Zenith Block Machine mehlala, e 'ngoe le e' ngoe e etselitsoe ho finyella bokhoni bo fapaneng ba tlhahiso le mefuta ea li-block. Tafole e ka tlase e fana ka lintlha tsa tekheniki tsa mefuta ea rona e meraro e tsebahalang haholo, e sebelisoang haholo mererong ea meaho, ea bolulo le ea khoebo lefatšeng ka bophara. Litekanyetso tsohle li ipapisitse le tlhahiso e tloaelehileng ea sekoti (400x200x200mm) ka motsoako oa 1:2:4 (samente: lehlabathe: kakaretso) le mongobo oa liperesente tse 6-8. Fektheri ea rona e ka etsa litlhophiso leha e le life ho finyella litlhoko tsa hau tse khethehileng tsa morero.
| Paramethara | Zenith 6S | Zenith 9S | Zenith 15S |
| Boholo ba boholo ba pallet (mm) | 800 x 600 limilimithara | 1000 x 800 limilimithara | 1250 x 1000 limilimithara |
| Li-blocks ka pallet e 'ngoe (400x200x200) | 6 likhomphutha | 9 li-pcs | 15 likhomphutha |
| Nako ea potoloho (metsotsoana) | 14 metsotsoana | 15 metsotsoana | 16 metsotsoana |
| Maqhubu a ho sisinyeha (rpm) | 6,000 - 7,200 rpm | 6,000 - 7,200 rpm | 6,000 - 7,500 rpm |
| Matla a ho sisinyeha (kN) | 90 kN | 120 kN | 180 kN |
| Matla a ho hatella ka metsi (kN) | 1,000 kN | 1,500 kN | 2,200 kN |
| Khatello e kholo (bar) | 210 bar | 250 bar | 280 bar |
| Boemo ba ho mamellana (mm) | +/- 0.3 limilimithara | +/- 0.3 limilimithara | +/- 0.3 limilimithara |
| Density uniformity (COV) | <0.5 lekholong | <0.5 lekholong | <0.5 lekholong |
| Nako ea ho fetoha ha hlobo (metsotso) | 5 mets | 6 mets | 7 mets |
| Kakaretso ea matla a kentsoeng (kW) | 55kW | 75kW | 110 kW |
Ka ntle ho mefuta ena e tloaelehileng, feme ea rona e fana ka mefuta e mengata ea lintlafatso tsa boikhethelo ho ntlafatsa boleng ba block. Tsena li kenyelletsa sensor ea mongobo e fetolang tlatsetso ea metsi ka har'a motsoako ho boloka botsitso bo nepahetseng, mokhoa o ikemetseng oa ho sebetsana le li-block o fokotsang tšenyo ea ho sebetsana, le kamore ea ho folisa e nang le taolo ea tikoloho e netefatsang maemo a tsitsitseng a ho folisa. Jeremane Zenith Block Machine e ka boela ea kopanngoa le semela se feletseng sa batching le kamore ea ho laola bohareng, e leng ho nolofalletsang ho iketsetsa ka ho feletseng mokhoa oa ho hlahisa thibela.
Lihlopha tsohle tsa Jeremane Zenith Block Machine tse tsoang Quangong Machinery Co., Ltd. li etsa tlhahlobo e matla ea ho amohela fektheri ea lihora tse 100 (FAT) pele e romelloa. Nakong ea tlhahlobo ena, mochini o hlahisa li-blocks khafetsa, 'me boloko e' ngoe le e 'ngoe ea 100 e lekoa ho hlahlojoa ka boholo le bongata. Re fana ka tlaleho e qaqileng ea FAT ka mochini o mong le o mong, ho fa bareki ba rona kholiseho ts'ebetsong ea mochini. Re boetse re fana ka tiisetso ea lilemo tse 2 ho likarolo tsohle tsa haeteroliki le tsa motlakase, 'me re boloka marang-rang a lefats'e a lienjineri tsa litšebeletso tse ka thusang ka ho kenya, ho fana ka ts'ebetso le tlhokomelo e tsoelang pele. Boitlamo ba rona ba boleng le ts'ehetso bo netefatsa hore mochini oa hau oa Jeremane Zenith Block Machine o lula o fana ka boleng ba block boo u bo hlokang.
Ho boloka boleng bo tsitsitseng ba li-block nakong ea lilemo tsa ts'ebetso ho hloka ho fetang feela lisebelisoa tse matla-ho hloka tlhokomelo e matla le tlhahlobo e bohlale. Mochini oa Thibelo oa Zenith oa Jeremane o na le sistimi e felletseng ea ho itlhahloba e lulang e lekola maemo a bohlokoa le ho hlokomelisa basebelisi ka litaba tse ka hlahang pele li ama boleng. Mokhoa ona oa ho lokisa esale pele o fokotsa nako e sa reroang mme o tiisa hore mochine o tsoela pele ho hlahisa li-blocks tse finyellang litlhaloso tse thata ka ho fetisisa. Fektheri ea rona e Quangong Machinery Co., Ltd. e thehile protocol ea tlhokomelo ka ho khetheha bakeng sa Jeremane Zenith Block Machine, ho itšetlehile ka phihlelo ea rona ea ho kenya lisebelisoa tse fetang 2,000 lefatšeng ka bophara.
Likarolo tsa bohlokoa tsa ho itlhahloba le ho li lokisa tsa Jeremane Zenith Block Machine:
E le ho bontša phello ea tlhokomelo e nepahetseng, re ile ra sala morao setsi sa limela sa Australia se neng se sebelisa Jeremane Zenith Block Machine ka lilemo tse tharo. Setsi sena se ile sa latela kemiso ea rona ea tlhokomelo e khothaletsoang 'me sa sebelisa mokhoa oa ho itlhahloba ho tataisa boiteko ba bona. Nakong ea lilemo tse tharo, mochine o ile oa e-ba le lihora tse 14 feela tsa nako e sa reroang, 'me metrics ea boleng ba block e ile ea lula e tsitsitse hohle. Ka karolelano matla a khatello ea li-blocks e ne e le 17.8 MPa e nang le phapang e tloaelehileng ea 0.6 MPa, hantle ka har'a mamello e boletsoeng. Ka lehlakoreng le leng, semela se ts'oanang se neng se hlokomolohile tlhokomelo ea thibelo se bile le ho senyeha khafetsa le ho theoha ha boleng ba li-block, ho qetella ho hloka phetoho e kholo ka litšenyehelo tse fetang USD 25,000.
Feme ea rona e fana ka koetliso ea tlhokomelo bakeng sa litsebi tsa hau, ebang ke setsing sa rona kapa sebakeng sa rona. Re fana ka tharollo ea mathata a hydraulic system, tlhahlobo ea motlakase, le mekhoa ea ho tsamaisana le mochini. Re boetse re fana ka lisebelisoa tsa lisebelisoa tse nang le lisebelisoa tsohle tsa bohlokoa, ho etsa bonnete ba hore u na le likarolo tse teng tsa ho lokisa lintho tse reriloeng ntle le tieho. Le Jeremane Zenith Block Machine, boleng bo tsitsitseng ba thibela ha se feela sehlahisoa sa sehlahisoa-ke phello ea mokhoa o hlophisitsoeng hantle, o hlokometsoeng hantle, le ka bohlale oo feme ea rona e o entseng ka lilemo tse mashome tsa phihlelo ea tlhahiso.
Potso ea 1: Ke tekanyo efe ea mamello bakeng sa litekanyo tsa li-block tse hlahisoang ke Jeremane Zenith Block Machine?
Karabo: Jeremane Zenith Block Machine e lula e hlahisa li-blocks tse nang le mamello ea mahlakoreng a +/- 0.3 mm bakeng sa bophahamo le +/- 0.5 mm ka bolelele le bophara. Sena se netefatsoa ka mochini o koetsoeng oa hydraulic hydraulic le sisteme ea ho lemoha boemo, e lokisang khatello le stroke ka nako ea nnete. Ha e le hantle, li-blocks tse ngata li oela ka har'a moeli o thata haholo oa +/- 0.2 mm. Ho nepahala hona ho ikgetha ho fokotsa tshebediso ya seretse mohahong le ho netefatsa hore diboloko di kopana hantle. Fektheri ea rona e fana ka tiiso ea ho nepahala ha tekanyo: haeba mochine o hlōleha ho finyella mamello e boletsoeng nakong ea selemo sa pele, re tla e lokisa ntle ho tefo.
Potso ea 2: Mochini oa Jeremane oa Zenith Block Machine o sebetsana joang le phapang ea boleng ba thepa e tala?
Karabo: Mochini oa Jeremane oa Zenith Block Machine o lefella ho fapana ha mongobo o kopantsoeng, boholo ba likaroloana le samente ka mokhoa oa oona oa ho laola. PLC ea mochini e hlokomela karabelo ea vibrate le khatello ea hydraulic nakong ea potoloho ka 'ngoe. Haeba motsoako o le metsi ho feta tloaelo, mochini o fokotsa matla a ho sisinyeha ka bohona mme o eketsa khatello ea khatello ho fihlela sepheo sa sepheo. Ka lehlakoreng le leng, haeba motsoako o omme haholoanyane, o eketsa amplitude ea vibrate. Feme ea rona e fana ka ts'ebeletso ea ho lekanya ho theha motheo oa mochini bakeng sa lisebelisoa tsa hau tse tala, 'me algorithm e feto-fetohang e ka hlophisoa le ho feta ho sebetsana le phapang ea linako tsa selemo. Sena se tiisa boleng bo tsitsitseng ba thibela ho sa tsotellehe ho se lumellane ha lintho.
Potso ea 3: Bophelo ba ts'ebeletso bo lebelletsoeng ba hlobo e sebelisoang Jeremane Zenith Block Machine?
Karabo: Li-molds tse sebelisoang Jeremane Zenith Block Machine li entsoe ka tšepe e thata ea boemo bo phahameng (58-62 HRC) 'me e etselitsoe bophelo ba tšebeletso ea 200,000 ho ea ho 300,000 cycles, ho itšetlehile ka abrasiveness ea aggregate ea hau. Ka tlhokomelo e nepahetseng-ho kenyeletsoa ho hloekisa kamehla le ho sebelisoa ha hlobo e lokollang hlobo-re bone hlobo e fetang 400,000 cycles. Sistimi ea hydraulic overpressure ea mochini e sebelisa matla a ts'oanang, a fokotsang moaparo oa lehae le ho lelefatsa bophelo ba hlobo. Ha hlobo e qetella e senyehile, puseletso ea mochini oa othomathike e lokisa sekhahla sa khatello ho boloka ho nepahala ho fihlela hlobo e nkeloa sebaka, ho netefatsa hore ha ho theohe boleng ba block.
Potso ea 4: Na Jeremane Zenith Block Machine e ka kopanngoa le semela se teng sa batching?
Karabo: E, Jeremane Zenith Block Machine e etselitsoe ho kopanya ka mokhoa o se nang moeli le limela tse ngata tse tloaelehileng tsa ho kopanya, ho sa tsotellehe hore na li sebelisa tekanyo ea boima kapa tekanyo ea volumetric. PLC ea mochini e buisana le molaoli oa semela sa batching ka liprothokholo tse tloaelehileng tsa indasteri (Modbus, Profibus, kapa Ethernet/IP) ho hokahanya phano ea motsoako. Feme ea rona e fana ka tataiso e qaqileng ea ho kopanya 'me e ka fana ka li-module tsa interface bakeng sa litsamaiso tsa lefa. Re boetse re fana ka tharollo e kopantsoeng ka botlalo e kenyelletsang semela sa batching, conveyor, block machine, le sisteme ea ho folisa, kaofela e laoloang ho tsoa ho khomphutha e le 'ngoe e bohareng. Sena se etsa bonnete ba hore boleng ba thepa bo lumellana ka mokhoa o tsitsitseng le litlhoko tsa mochini, e leng ho matlafatsang ho tsitsisa ha boleng ba block.
Potso ea 5: Ke ts'ehetso efe e tsoelang pele eo Quangong Machinery Co., Ltd. e fanang ka eona bakeng sa Jeremane Zenith Block Machine?
Karabo: Tšehetso ea rona e pharaletseng le ea lefats'e. Re fana ka koetliso ea setšeng le koetliso ea opareitara bakeng sa mochini o mong le o mong o mocha. Feme ea rona e na le mohala oa tšehetso oa tekheniki oa 24/7 le setsi sa tsebo se nang le litataiso tsa ho rarolla mathata. Bakeng sa bareki ba nang le khokahano ea IoT, re fana ka tlhahlobo ea hole le tlhahlobo ea ts'ebetso. Re boetse re sebetsa libaka tsa polokelo ea likarolo tsa libaka tsa Europe, Amerika Leboea le Asia, ho netefatsa hore likarolo tsa bohlokoa li fumaneha nakong ea lihora tse 48. Ho feta moo, re etsa lipatlisiso tsa selemo le selemo mabapi le khotsofalo ea bareki le ho fana ka mananeo a atolositsoeng a tiisetso. Sepheo sa rona ke ho netefatsa hore Jeremane ea Zenith Block Machine e fana ka boleng bo tsitsitseng ba thibela bophelo bohle ba eona ba ts'ebetso, ke ka lebaka leo re tsoelang pele ho tšehetsa mechine ea rona esita le ka mor'a hore nako ea tiiso e felile.
Boleng bo sa fetoheng ha se bokhabane — ke tlamo ea khoebo. Mochini oa Jeremane oa Zenith Block o fana ka botsitso boo ka sistimi e kopaneng ea ho sisinyeha ha maqhubu a phahameng, taolo ea khatello e feteletseng ea hydraulic, automation e bohlale, le ts'ehetso e potlakileng ea tlhokomelo. Ho tloha kabong ea sets'oants'o sa junifomo ho isa ho mamello e tiileng ea li-dimensional, karolo e 'ngoe le e' ngoe ea mochini e entsoe ho hlahisa li-blocks tse fihlelang litekanyetso tse phahameng ka ho fetisisa tsa matla, nako e telele le ponahalo. Ho Quangong Machinery Co., Ltd., re kopantse lefa la Zenith la boenjiniere ba Jeremane le bokhabane ba rona ba ho etsa tlhahiso ea ho etsa mochine o thibelang ho beha tekanyo ea boleng ba indasteri.
U itokiselitse ho fetola tlhahiso ea hau ea li-block ka boleng bo tiisitsoeng?Ikopanye le Quangong Machinery Co., Ltd. kajenobakeng sa tlhahlobo e felletseng ea boleng. Fana ka litlhaloso tsa hau tsa hajoale tsa block le litlhoko tsa tlhahiso, 'me sehlopha sa rona sa boenjiniere se tla fana ka tlhahiso e ikhethileng e nang le mohlala o nepahetseng oa Jeremane oa Zenith Block Machine bakeng sa litlhoko tsa hau. Re fana ka tlhahiso ea sampole ea mahala fekthering ea rona, likhetho tse feto-fetohang tsa lichelete, le netefatso ea boleng e netefatsang hore o fihlela boleng bo tsitsitseng ba block ho tloha ka letsatsi la pele.Kopa lipuisano tsa hau hona joale ho Quangong Machinery Co., Ltd. 'me u nke mohato oa pele oa ho thibela bokhabane ba tlhahiso. Boleng ba hau bo holimo bo qala ka Jeremane Zenith Block Machine.
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